New r Used, that is the question...
Welcome Don and Dale! Good questions and sounds like you're really looking like we did. I'll share my thoughts, I'm sure you'll hear more!
Well, I just posted on another thread (
http://www.funfinderclub.com/phpBB2/viewtopic.php?p=4992&highlight=#4992) talking to some issues we've had since buying our 214 WSD last August. But all things said, we DO really LOVE our trailer. Right size, easy to tow, small enough to access the places we like to go, yet has 95% of the 'wants' we desire. We feel that once we get all the kinks out, we will be happy.
Old r new? After having a new Jayco popup tent, a barely used Trailmanor and now a new trailer ... I would recommend new (if funds allow it) unless you can pick up a used from someone you are very acquainted with and who you KNOW (not assume) takes good care of their stuff. When you buy used, you get any issues that were not taken care of by the owner, maybe some that have not yet cropped up, maybe some CREATED by the lack of owner maintenance. And you MUST maintain an RV. Its a lightly built shed that travels down the road suffering minor earthquakes all the way from 'here' to 'there'!!
But to answer your main question.. ALL RVs seem to be having similar issues and it is a crap shoot as to (essentially) what day yours was assembled, by what crew,, how 'happy' their mood was and if the parts were in good shape to begin with. Sorry this sounds this way, but I think it is the truth. Our last trailer (2008 Trailmanor 2027SD 'used' only 3 months when we bought it) was an excellent unit in
many regards .. much better than the FF in some. But we were finding poor QC issues time and again (Déjà vua in our FF .

. In taking it into a large local repair facility, we were told they were having similar issues with every make of rig they sold, from PuP (popup tent trailers) to $500,000 coaches. Fact of the RV industry. From what I gather from guys in Service at a couple of dealers here who used to work on the lines at a couple of the factories is that the assemblers have x minutes to perform a specific job on the assembly line. You can't stop or slow the line to improve quality/ensure every thing is done right and tight. If something comes through poorly done (as the bad piece of plywood that was under the door into our bathroom with a hole/weak spot in it that the dealer had to repair), they just pass it through and next guys move on with what their job is. Most people won't catch or whine about it 'minor' issues. So only one screw goes in where there should be 2 or 3, drain traps are installed but not tightened, kinks are put in copper gas lines, bare screws are rubbing on wiring, etc., so it falls to the dealers (ie. generally the small businesses) or new owners themselves to take care of it!
Keep in mind that there is no way at the time of purchase to know how to find many of the kind of issues many of us end up finding. So my greatest recommendation is to find the best, most responsible dealer you can that will help you stand by your new purchase. There unfortunately is no way "to be assured the common issues have been addressed at the manufacturer", other than trying, like you have, to find out what brands have the least issues and companies that stand by their products. Plenty of horror stories out there to try to filter through though! You'll always read more bad than good.
I would recommend looking at a new rig and then spending significant effort in locating issues early and getting it back to the dealer with them. You can always be the lucky one with very few issues!
Leaks (actual or potential) are a fact of life with RVs, but if they are 1) prevented in the first or 2) caught before major problems occur, you have that solved. And then you need to maintain seals, which is not as big an issue as you might think (says the retired guy with more time on his hands!). Just demands that you pay attention to your rig, inspections on an annual basis. You need to clean and re-seal, go through and make sure all fittings you can access are snug ... likely they are not all so from the factory ... or they were over tight, breaking bolts, like one of my stab jacks!
Take a deep breath after all that and make your most informed decision, then go have fun!! "Bottom line here is, "if you were to do it all over again, knowing what you know now, what would you change or do differently?"" Not really anything, we're still happy with he trailer, can't have everything perfect and this unit fills most of our needs. And I'm 'handy' enough to know how to deal with most issues. I let my Doctor deal with the frustrating side of it!! :?
OH! And don't listen to your RV dealer about your towing capacity! (as in, 'Tundra? No problem, these have plenty of power and towing capacity). I found most of the guys at the truck dealers didn't know either! As an FYI, my full load ready for travel, with only the waterheater full, is about 5200lb on the axles and another 800-900 on the tongue hitched up. So the trailer is right about at the GVW. This is fine for the towing ability of the truck but the truck's loaded weight with the trailer hitched is at about 4100 rear and 3400 front. So my truck GVW is maxed but the 'towing capacity' and the GCW is not! :shock: Just do your homework on that front too.
Good luck and best of fun!!